If surfaces could speak, they would report it.
The AIVAM Smart Varnish turns passive surfaces into active sources of information. As soon as a painted surface is scratched, cut, or dented, the integrated sensor system immediately registers the change.
The damage is automatically:
- detected
- located
- digitally documented transmitted to the AIVAM Damage Management Portal or the app
The owner or operator is immediately informed.
How it works
Sensory Detection
Micro-sensor structures in the varnish react to physical changes on the surface.
Signal Processing
The impulse is converted into a digital signal.
Automatic Reporting
The damage is transferred to the AIVAM Portal – including timestamp and position data.
Transparent Documentation
Every incident is stored and can be accessed anytime via app or web.
Why this is crucial
Undetected damage leads to:
- Corrosion
- Material fatigue
- Safety risks
- Unnecessary repair costs
- Unplanned downtimes
AIVAM detects the damage before it becomes a problem.
Example: Wind Turbines
A wind turbine is constantly exposed to extreme stresses: Weather, erosion, bird strikes, transport or maintenance damage.
A small, undetected crack can:
- Affect aerodynamics
- Increase material damage
- Cause high repair costs
- Extend downtimes
With AIVAM:
- Every surface damage is reported immediately
- The operator receives a digital damage file
- Maintenance can be condition-based instead of interval-based
- Inspection costs are reduced
This means: More safety. More efficiency. More availability.
Suitable for which industries?
- Renewable Energy
- Aviation
- Automotive
- Infrastructure
- Marine
- Mechanical Engineering
Everywhere surfaces are safety or value-relevant.
Damage Management Portal
All detected damages converge in a central system:
- Overview of all assets
- Damage history
- Analysis functions
- Exportable reports
- Mobile app access
- Integration into existing maintenance platforms
AIVAM turns reactive maintenance into a data-driven system.